Isopropyl nitrate and DII levels in racing diesel fuel

 

What controls the optimum level of any ignition improver in any typical racing diesel fuel?  To answer that question one has to understand just what diesel ignition improvers (DII) do or what their major purpose in diesel fuel mixtures are.  We are told that DII’s effectively increase the cetane value of the final fuel mixture.  The cetane value is simply the ease of compression ignition of the fuel mixture when compared to pure cetane.  Kerosene has a cetane number of +75, truck diesel min cetane number is 40, pure chemical cetane 100.

Definition – Cetane value

The cetane number  measures the ignition quality of a diesel fuel. It is the % volume of cetane ( n-hexadecane, Cetane Number = 100 ) in alpha methyl naphthalene ( Cetane Number = 0 ), that provides the specified standard of 13 degrees ( crankshaft angle ) ignition delay at the identical compression ratio to that of the fuel sample. Currently, heptamethyl nonane - with a Cetane Number of 15 - is used in place of alpha methyl naphthalene because it is a more stable reference compound. It is measured in special ASTM variable compression ratio test engine that is closely controlled with regard to temperatures ( coolant 100C, intake air 65.6C ), injection pressure ( 1500psi ), injection timing 13 degrees BTDC, and speed (900rpm ). 

The compression ratio is adjusted until combustion occurs at TDC ( the ignition delay is 13 degrees ). The test is then repeated with reference fuels with five cetane numbers difference, until two of them have compression ratios that bracket the sample. The cetane number is then determined by interpolation, and the higher the Cetane Number, the shorter the delay between injection and ignition. Now, if the fuel is pure hydrocarbons ( does not contain cetane number improving agents like alkyl or amyl nitrates ) then the cetane number can be predicted fairly well using some physical properties, such as boiling point and aniline point.


If we therefore look at individual components in our diesel fuel, Kerosene, diethyl-ether and castor oil we find the following values for cetane number in the table on the left.  The component that varies the most will have the larger effect on cetane value in the fuel mixture, therefore adjusting the oil and kerosene level will significantly effect the ignition performance of the final fuel mixture.

Rightly or wrongly we normally leave the diethyl ether level constant, and change the Kero and oil proportions.  As Kerosene is the major component, changing, this concentration will effect the ignition timing (cetane value). 

Decrea
sing the oil will effectively increase the cetane value, increasing the oil will decrease it.  Adding DII to hight oil content diesel fuel mixtures will increase the effective cetane value and the engine will run better.  On the other hand low oil mixtures will have a high average cetane indexes and require less DII.  We have a secondary effect, effective cetane values depend on air temperatures also, the colder the air temperature the lower the apparent effective cetane value of the fuel and the more DII we need to run the engine smoothly, conversely the higher the air temperature, the higher the effective cetane level and the less DII we need in the mixture for smooth running.

The graph below takes account of the oil level and the air temperature in working out the optimum DII level.  Use this graph as a guide only, individual engines will behave differently so one must optimise the DII level to suit each individual situation.

The actual graph above can be downloaded from the “Useful Data” page as a .pdf file.